{"id":3464,"date":"2024-04-11T00:00:00","date_gmt":"2024-04-10T22:00:00","guid":{"rendered":"https:\/\/epidor.com\/por-que-se-producen-fallos-en-juntas-planas\/"},"modified":"2025-05-05T12:11:57","modified_gmt":"2025-05-05T10:11:57","slug":"why-flat-joint-failures-occur","status":"publish","type":"post","link":"https:\/\/epidor.com\/en\/blog\/por-que-se-producen-fallos-en-juntas-planas\/","title":{"rendered":"Why do flat joint failures occur?"},"content":{"rendered":"<p style=\"text-align: justify;\">Have you ever wondered why flat gasket failures occur? Do you use flat gaskets and don't know why they break down? Or why they don't seem watertight? Failure of flat gaskets on flanges is a common problem in the world of fluid system maintenance, something that can cause serious problems.<\/p>\n<p style=\"text-align: justify;\">If you do not know <strong>why these joint failures occur<\/strong>, From Epidor SRT we tell you the main reasons. In this way, you will ensure a successful assembly that guarantees the integrity of your flat gaskets and their sealing function.<\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 ez-toc-wrap-left counter-flat ez-toc-counter ez-toc-transparent ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Index<\/p>\n<span class=\"ez-toc-title-toggle\"><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/epidor.com\/en\/blog\/por-que-se-producen-fallos-en-juntas-planas\/#Las_4_causas_principales_de_fallos_en_las_juntas_planas_de_brida\" >The 4 main causes of flat flange gasket failures<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/epidor.com\/en\/blog\/por-que-se-producen-fallos-en-juntas-planas\/#1_Un_apriete_insuficiente\" >1: Insufficient tightening<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/epidor.com\/en\/blog\/por-que-se-producen-fallos-en-juntas-planas\/#2_Un_apriete_excesivo\" >2: Excessive tightening<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/epidor.com\/en\/blog\/por-que-se-producen-fallos-en-juntas-planas\/#3_Engrasar_las_juntas_durante_el_montaje\" >3: Greasing the seals during assembly<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/epidor.com\/en\/blog\/por-que-se-producen-fallos-en-juntas-planas\/#4_Centrar_mal_las_juntas\" >4: Wrong centering of joints<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/epidor.com\/en\/blog\/por-que-se-producen-fallos-en-juntas-planas\/#La_importancia_de_un_buen_montaje_de_juntas_planas\" >The importance of a good flat gasket assembly<\/a><\/li><li class='ez-toc-page-1'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/epidor.com\/en\/blog\/por-que-se-producen-fallos-en-juntas-planas\/#En_resumen\" >In a nutshell<\/a><\/li><\/ul><\/nav><\/div>\n<h2><span class=\"ez-toc-section\" id=\"Las_4_causas_principales_de_fallos_en_las_juntas_planas_de_brida\"><\/span>The 4 main causes of flat flange gasket failures<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-22434\" src=\"https:\/\/epidor.com\/wp-content\/uploads\/2025\/04\/Fallos-en-juntas-planas-ESR_2024-03_BOLG_INTERIOR1.jpg\" alt=\"Top 4 causes of flat joint failures\" width=\"865\" height=\"480\" \/><\/p>\n<p>Now we will see what are the 4 main causes of flat flange gasket failures:<\/p>\n<h3><span class=\"ez-toc-section\" id=\"1_Un_apriete_insuficiente\"><\/span>1: Insufficient tightening<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p style=\"text-align: justify;\">Under-tightening flat gaskets on flanges is the main reason behind this type of failure (this mistake is made 63% of the times a flat gasket fails). Inadequate tightening does not allow the gasket to seal properly, resulting in leakage and fluid loss.<\/p>\n<p>Another of the most common cases of insufficient tightening is the material of the flanges, which do not support an excessive load as is the case of plastic.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"2_Un_apriete_excesivo\"><\/span>2: Excessive tightening<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p style=\"text-align: justify;\">Just as under-tightening gaskets can be a cause of failure, over-tightening can be equally damaging (in fact, it is the second most common cause of this type of flange failure). After all, over-tightening can damage the gasket and cause it to fail to seal properly. It is important to have the right tools to tighten the gasket correctly, as well as the calculations and data to facilitate this task.<\/p>\n<p style=\"text-align: justify;\">Epidor SRT has torque gauges and also the ability to analyze the gauges, which will later be used for optimal tightening.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"3_Engrasar_las_juntas_durante_el_montaje\"><\/span>3: Greasing the seals during assembly<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p style=\"text-align: justify;\">The third mistake that is often made in fluid installations (flanges) concerning flat gaskets is the greasing of these. Although it may seem intuitive to lubricate the gasket surface to facilitate assembly, this can be counterproductive. Nuts and bolts should always be lubricated, but not gaskets. The reason is that greasing can cause the gasket to slip during assembly and tightening, resulting in an inadequate seal and, again, unwanted leakage.<\/p>\n<p>If you have questions about assembly, at Epidor Seals and Rubber Technology we offer <a href=\"https:\/\/epidor-srt.com\/servicios\/formacion-tecnica\/\" target=\"_blank\" rel=\"noopener\">training and practical workshops on watertightness<\/a> to make it easier for you.<\/p>\n<h3><span class=\"ez-toc-section\" id=\"4_Centrar_mal_las_juntas\"><\/span>4: Wrong centering of joints<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p style=\"text-align: justify;\">Another common error in the assembly of flat gaskets is the incorrect centering of the gasket. If the gasket is not correctly aligned with the flanges, this will result in uneven pressure points and, therefore, poor sealing. It is essential to ensure that the gasket is evenly aligned before tightening.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"La_importancia_de_un_buen_montaje_de_juntas_planas\"><\/span>The importance of a good flat gasket assembly<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-22438\" src=\"https:\/\/epidor.com\/wp-content\/uploads\/2025\/04\/Fallos-en-juntas-planas-ESR_2024-03_BOLG_INTERIOR2.jpg\" alt=\"Epidor SRT Flat Gasketing Diagram\" width=\"865\" height=\"395\" \/><\/p>\n<p style=\"text-align: justify;\">Now you know the main incidents that can occur related to the assembly of flat gaskets. And, in fact, as experts in watertightness, at Epidor SRT we know that in <strong>more than 80% of the cases in which there are problems with flat gaskets<\/strong> is for one of four reasons.<\/p>\n<p>But what about the rest of the causes of flat joint errors and failures?<\/p>\n<p style=\"text-align: justify;\">They can be caused by multiple factors: by a bad choice of flat gasket material according to the application, by the flanges and fasteners that, together with the flat gaskets, create this sealing triangle, by choosing the wrong size of gaskets, by the surface quality of the flange, by a bad choice of material, or by wanting to assemble a sealing equipment using a flat gasket of an incorrect thickness, among other reasons. It can even be due to a desire to reuse flat gaskets (something completely inadvisable, since there are several factors that may have damaged the gasket during its service).<\/p>\n<h2><span class=\"ez-toc-section\" id=\"En_resumen\"><\/span>In a nutshell<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p style=\"text-align: justify;\">As we have seen, understanding the causes of flat gasket failures is critical to preventing leaks and ensuring the integrity of your fluid systems. Knowing how to properly tighten gaskets, keeping gaskets dry during assembly and making sure they are properly centered will prevent many problems while ensuring proper sealing installations.<\/p>\n<p style=\"text-align: justify;\">Of course, it is always advisable to follow the manufacturer's recommendations, especially in critical or high-pressure applications. Remember that the safety and integrity of the connections is the most important thing, so it is necessary to <strong>know how to place flat gaskets properly<\/strong>.<\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">Don't miss this opportunity to learn and improve the efficiency of your flat gasketing and consult with the <\/span><a href=\"https:\/\/www.epidor-srt.com\/contactanos\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">Epidor Seals and Rubber Technology Technical Department<\/span><\/a><span style=\"font-weight: 400;\"> if you have any questions or need assistance with the maintenance of your fluid installations.<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>\u00bfTe has preguntado alguna vez por qu\u00e9 se producen fallos en juntas planas? \u00bfTe ocurre que utilizas juntas planas y no sabes por qu\u00e9 se estropean? \u00bfO por qu\u00e9 no parecen estancas? Los fallos en juntas planas en bridas es un problema com\u00fan en el mundo del mantenimiento de instalaciones de fluidos, algo que puede [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":3468,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[42],"tags":[],"class_list":["post-3464","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-estanqueidad-estatica"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>\u00bfPor qu\u00e9 se producen fallos en juntas planas? - Epidor - Expertos en soluciones de estanqueidad<\/title>\n<meta name=\"description\" content=\"\u00bfSabes por qu\u00e9 se producen la mayor\u00eda de incidentes relacionados con las juntas planas? 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